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Methanol and alcohol recovery tower

Corrugated packing

Methanol and alcohol recovery tower&corrugated packing

    This device is suitable for the recovery of dilute alcohol in industries such as pharmaceuticals, food, light industry, and chemical engineering. It is also applicable to the distillation of other solvents such as methanol. This device can distill dilute alcohol at around 30 ℃ to alcohol at 90 ℃ -95 ℃ according to user needs. If the alcohol content of the finished product is higher, the reflux ratio can be increased, but the output will correspondingly decrease.
Product Details

Main purpose

This device is suitable for the recovery of dilute alcohol in industries such as pharmaceuticals, food, light industry, and chemical engineering. It is also applicable to the distillation of other solvents such as methanol. This device can distill dilute alcohol at around 30 ℃ to alcohol at 90 ℃ -95 ℃ according to user needs. If the alcohol content of the finished product is higher, the reflux ratio can be increased, but the output will correspondingly decrease.
Our company specializes in producing new types of corrugated structured packing and bulk packing, which can be made of materials such as stainless steel, copper, aluminum, pure titanium, molybdenum titanium, etc. It has a wide range of applications in the fields of spices, pesticides, fine chemicals, petrochemicals, etc.
Regular packing includes mesh holes, wire mesh, orifice plates, rolled orifice plates, etc.
The main types of loose packing materials include: metal ball ring packing, metal stepped ring packing, and metal ring saddle, also known as metal Entros packing.

Structure and characteristics

The metal stainless steel packing used in this device. The distillation tower is made of stainless steel to prevent iron filings from blocking the tower packing and extend the service life of the device. All parts of the equipment that come into contact with alcohol in this device, such as condensers, stabilizing tanks, cooling coils, etc., are made of stainless steel to ensure that the finished alcohol is not contaminated. The distillation kettle adopts a detachable U-shaped heating tube. During testing, the U-shaped heating tube can be pulled out of the kettle for easy cleaning of the outer wall of the heating tube and the distillation kettle wall. This device can be used for intermittent production, as well as semi continuous and continuous production.

Model and technical characteristics

Name HT200 HT300 HT400 H500 HT600 H800
Tower capacity (L) 640 1220 1450 2300 2500 3200
Tower height (mm) 6000 7000 8000 12000 12000 15000
High level tank capacity (L) 300 400 650 800 1000 1500
Condensation area (m2) 5 9 12 20 30 50
Cooling area (m2) 1 1.5 2 3 4 6
Heat exchange area (m2) 3 6 8 10 15 26
Additional capacity (kg/h) 45-50 90-100 150-160 280-300 420-440 600-620
Recovery concentration (%) >95%
Packing form Stainless steel corrugated packing
Container category D1 category
Equipment weight (kg) 1100 1900 2300 3800 4500 6800
Dimensions: Length x Width x Height (mm) 2300×700×7300 2600×800×7500 2500×1000×9000 3000×1200×9000 3500×1400×10000 4200×1800×14000

Geometric characteristic parameters of SW type mesh corrugated packing
Packing type Material quality Peak height
H mm
Specific surface area
m2/m3
Hydraulic diameter
Ah mm
Tilt angle Void ratio
%
F factor
m/skg/m2
Theoretical plate
No/m
Pressure drop
mmHG/m
SW-1 type Stainless steel 4.5 643 5.7 45° 91.6 1.4-2.2 6-8 2-3.5
SW-2 type 6.5 450 9 30° 95.5 1.5 4-5 1.6-1.8

Geometric characteristic parameters of wire mesh corrugated packing SC=CY SB=BX
Packing type Material quality Peak height
H mm
Specific surface area
m2 /m3
Hydraulic diameter
Ah mm
Tilt angle Void ratio
%
F factor
m/skg/m2
Theoretical plate
No/m
Pressure drop
mmHG/m
CY Stainless steel 4.3 700 5 45° 87-90 1.3-2.4 6-9 5
BX 6.3 500 7.3 30° 95 2-2.4 4-5 1.5

Geometric characteristic parameters of perforated corrugated packing
Packing type Material quality Peak height
H mm
Specific surface area
m2/m3
Hydraulic diameter
Ah mm
Tilt angle Void ratio
%
F factor
m/skg/m2
Theoretical plate
No/m
Pressure drop
mmHG/m
SM125 Stainless steel 24 125 35 45° 98.5 3 1-1.2 1.5
SM225 12 250 15.8 45° 97 2.6 2-3 1.5-2
SM325 8 350 12 45° 95 2 3.5-4 1.5
SM425 6.5 450 9 45° 93 1.5 3-1 1.8

Geometric characteristic parameters of metal Ball ring
Model, nominal size Outer diameter, height, thickness
d×h×δ
Accumulated quantity
n/m3
Heavy accumulation
rpkg/m3
Specific surface area
a m2/m3
Porosity
%
Dry filling factor
a/m-1
Dg16 16×16×0.8 14300 216 239 0.928 299
Dg25 25×25×0.5 55900 427 219 0.934 269
Dg38 38×38×0.6 13000 365 129 0.945 153
Dg50 50×50×1 6500 395 112.3 0.949 131
Dg76 76×76×1.2 1860 313   0.95